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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W202 (1993-2000)
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  • Technical characteristics of diesel engines

Technical characteristics of diesel engines (Mercedes-Benz C-Class W202)

0

Diesel engine with a working volume of 2.0 l



1. Oil level indicator; 2. Fan; 3. Top dead center mark; 4. Crankshaft belt pulley; 5. Oil pump…

1. Oil level indicator; 2. Fan; 3. Top dead center mark; 4. Crankshaft belt pulley; 5. Oil pump drive chain; 6. Oil pan; 7. Oil pump; 8. Crankshaft; 9. Flywheel 10. Piston; 11. Cylinder; 12. Oil filter; 13. Inlet pipe branch; 14. Glow plug; 15. Nozzle; 16. Hydraulic disc pusher; 17. Double roller chain


Diesel engine with a working volume of 2.0 l



1. Camshaft; 2. Hydraulic disc pusher; 3. Inlet channel; 4. Exhaust pipe branch; 5. Thermostat…

1. Camshaft; 2. Hydraulic disc pusher; 3. Inlet channel; 4. Exhaust pipe branch; 5. Thermostat (coolant regulator); 6. Piston; 7. Connecting rod; 8. Oil pan 9. Engine oil drain plug; 10. Oil pump; 11. Crankshaft; 12. Fuel pump gear; 13. Control circuit; 14. Fuel pump; 15. Inlet pipe branch; 16. Throttle control cable (gas cable)




2.0L engine



80. Camshaft bearing cap; 81. Camshaft bearing cap; 82. Camshaft bearing cap; 84. Hexagon head…

80. Camshaft bearing cap; 81. Camshaft bearing cap; 82. Camshaft bearing cap; 84. Hexagon head bolts, 25 Nm.; 84a. Spacer washers; 125. Cylinder head cover; 185. Camshaft; 186. Lock washer; 187. Cylindrical pin; 188. Camshaft gear; 189. Spacer washer; 190. Hexagon head bolt, 25 Nm + 90°; 203. Valve tappet; 210. Control chain; 224. Chain tensioner; 237. Gasket sealing ring; 400. Oil injection pump


The Mercedes C-Class is equipped with in-line, 4- or 5-cylinder diesel engines.

In diesel engines, clean air is sucked into the cylinder and is subjected to strong compression. Due to this, the temperature in the cylinders rises to the ignition temperature of diesel fuel (about 600°C). When the piston is near the top dead center, the fuel is injected into the compressed air and ignites spontaneously, so there is no need for spark plugs. But in a very cold engine, compression cannot lead to ignition temperature. Therefore, for heating, each swirl chamber of the diesel engine has a glow plug, which is fed by voltage supplied through a preheating relay.

Fuel pump (injector pump) receives fuel from the fuel pump. Diesel fuel is fed to the fuel pump, where the high pressure required for its injection (100-125 bar) is created. The fuel pump regulator controls the amount of fuel injected in accordance with the actuation of the accelerator pedal. At the right moment, the fuel is injected through the nozzles into the pre-chamber of the corresponding cylinder. Before the fuel enters the fuel pump, it passes through a heat exchanger. There, the fuel is preheated so that it does not thicken too much and does not create plugs in the fuel lines and filter. The fuel filter retains mechanical impurities and water, and therefore it is extremely necessary to change the filter in accordance with the maintenance instructions.



The fuel and fuel lift pumps are maintenance-free. Both pumps are driven by the crankshaft via a control chain that also drives the camshaft. A hole in the cylinder head provides lubrication for each of the two pumps with engine oil.

 
Engine model
C200
C220
C250
Release time from
6/93
6/93
6/93
Type
202.120
202.121
202.125
Engine
601.913
604.910
605.910
Working volume, cm³
1997
2155
2497
Power,
kW at rpm.
hp at rpm.

55/4600
75/4600

70/5000
95/5000

83/5000
113/5000
Torque, Nm at rpm.
130/2000
150/3100
170/2800
Cylinder diameter, mm
87,0
89,0
87,0
Piston stroke, mm
84,0
86,6
84,0
Compression ratio
22
22
22
Number of cylinders
4
4
5
Number of valves per cylinder
2
4
4
Fuel pump/control
4-speed / ARF
EVE
5-speed / ERE
Cylinder firing order
1–3–4–2
1–3–4–2
1–2–4–5–3
Filling capacities:
- motor oil (with filter), l
6,0
6,5
7,0
– coolant, l
8,0
7,0
7,5

ARF – exhaust gas recirculation
EVE – injection system with electronically controlled distributor
ERE – Electronically controlled sequential injection system
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C-Class W202 / Diesel engines
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Removal and installation the engine
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Lower Engine Compartment Cover — Removal and Installation
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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