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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Chassis
  • Brake system
  • Removal and installation the brake booster

Removal and installation the brake booster (Mercedes-Benz Vito W639)

0
1. Remove the coolant reservoir from the bracket (2), without disconnecting the hoses from the reservoir.

2. Remove the brake fluid reservoir (4)g without disconnecting it from the master cylinder.

3. Remove the vacuum from the vacuum system; to do this, with the engine off, press the brake pedal several times.

4. Remove the master cylinder.

5. Disconnect the pressure pipes from the master cylinder. When installing, tighten to a torque of 14 Nm.

6. Remove the left panel under the instrument panel.

7. Remove the brake pedal return spring.

8. Remove the cotter pin (8) and the master cylinder fork shaft (9).

9. Unscrew the self-locking nuts (indicated by arrows in the figure) from the brake booster (6). When assembling, tighten the nuts to a torque of 20 Nm.

10. Disconnect the vacuum tube (3) from the vacuum booster (6).

11 Remove the vacuum booster (6) through the engine compartment.

12. Installation is carried out in reverse order. After installation, adjust the brake light switch rod (10).

VN 7.005 1. Brake booster; 2. Sealing ring; 3. Sealing ring; 4. GTZ; 5. Nut for fastening the brake…

VN 7.005 1. Brake booster; 2. Sealing ring; 3. Sealing ring; 4. GTZ; 5. Nut for fastening the brake master cylinder to the brake booster; 6. Pressure tubes of the GTZ; 7. Sealing ring; 8. Expansion tank; 9. Filter; 10. Expansion tank cap; 11. Sealing ring; 12. Finger; 13. Finger retainer; 14. Bracket; 16, Screw; 16. Nut; 17. Vacuum tube




[Material created based on the website: MercedesMan.ru]

VN 7.006 1. Tank; 2. Bracket; 3. Vacuum tube; 4. Expansion tank; 5. Expansion tank cap; 6. Brake…

VN 7.006 1. Tank; 2. Bracket; 3. Vacuum tube; 4. Expansion tank; 5. Expansion tank cap; 6. Brake booster; 7. Gasket; 8. Cotter pin; 9. Pedal mounting bolt; 10. Brake light switch rod; 11. Brake light connector (S9/1); 12. Cooling system sensor connector (S41)
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 2 / Brake system
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Removal and installation of the master brake cylinder (MBC)
Removal and installation the brake pedal
Elements of the braking system
 
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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