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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Power unit
  • Engines 602.984/985
  • Tightening torques for engine components and parts 602.984/985

Tightening torques for engine components and parts 602.984/985 (Mercedes-Benz Vario 814)

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Tightening torques for engine components and parts 602.984/985



Fastening elementsTightening torques (Nm)
Pressure line to the power steering pump40
Mixing chamber bolts to intake manifold9
Radiator drain plug for cooling system3
Bracket to engine support68
Rear engine mount to gearbox68
Rear Engine Mount to Bracket38
clutch slave cylinder bolt to clutch housing23
Gear shift lever bolt to gearbox63
Cardan shaftM10x162
M12x1.5100 (except models 667)
Intake manifold to cylinder head mounting bolt15
Turbocharger to exhaust manifold mounting nut25
Exhaust manifold to cylinder headPrimary tightening21
Installation time, min>5
Final tightening23
Cylinder head cover to cylinder head fastening bolt10
Timing chain cover to cylinder head23
Timing chain cover to cylinder block mounting bolt M69
Bolt securing the oil pan to the cylinder blockM69
M823
Bolt for fastening the intermediate flange to the cylinder block23
Generator bracket to cylinder block mounting bolt23
Timing chain tensioner to cylinder head80
Shock absorber to cylinder head23
Oil level indicator guide pipe mounting bolt9
Fuel lines to injectors and injection pumps18
Bolts for fastening the cylinder head to the cylinder block M10Stage 110
Stage 235
Stage 390°
Stage 490°
Connecting rod bolts42 + 90°
Flywheel to crankshaft45-50 + 90-100°
Crankshaft Main Bearing Cap Bolts55 + 90°
Pallet boltsM69
M823
Oil pump pulley32
Oil pump to cylinder block25
Oil filter housing to cylinder block25
Oil cooler to oil filter housing10
Turbocharger to exhaust manifold mounting nuts25
Starter to cylinder block45
Generator mounting bolt to bracket45

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Mercedes Vario 814D / Engines 602.984/985
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Generator — removal and installation
Starter — removal and installation
Nozzle holder — removal and installation
Injectors — checking
High pressure fuel pump (HPFP)
 
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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