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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
  • Main
  • C-Class
  • W201 (1982-1993)
  • Transmission
  • Mechanical gearbox
  • General information

General information (Mercedes-Benz C-Class W201)

0
4- and 5-speed gearboxes are available. The gearbox is housed in a housing bolted to the rear of the engine.

The rotation from the crankshaft is transmitted through the clutch to the primary shaft, which has a splined extension to receive the driven disc of the clutch. The secondary shaft transmits rotation to the rear differential through the propeller shaft.

The primary shaft is located in line with the secondary shaft. The gears of the primary and secondary shafts are in constant engagement with the gear block of the intermediate shaft. The gear selection is carried out by sliding the synchronizer hubs, which connect the corresponding gear of the secondary shaft to the shaft.

Gear selection is accomplished by a lever mounted on the floor of the vehicle and a gear selection mechanism. The gear selection mechanism causes a specific fork to move the corresponding sleeve along the shaft to engage the pinion with the synchronizer hub. Since the synchronizing hubs have splines on the secondary shaft, this allows the pinion to engage on the shaft, thus transmitting rotation. To ensure fast and silent gear shifting, synchronizers are installed on all forward gears. consisting of locking rings and pins loaded with springs, as well as gears and hubs. Synchronized engagement of the cones is formed on the mating surfaces of the locking rings and gears.

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Technical data
Manual Transmission Oil — Draining and Filling
Gearshift Mechanism Parts — Removal, Installation and Adjustment
Oil seals — replacement
Reverse Light Switches — Checking, Removing and Installing
Manual gearbox — removal and installation
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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