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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • C-Class
  • W201 (1982-1993)
  • General information
  • Maintenance (diesel)
  • Clutch Driven Disc — Checking Wear

Clutch Driven Disc — Checking Wear (Mercedes-Benz C-Class W201)

0
1. To assess the wear of the friction linings of the driven clutch disc without removing the clutch or gearbox, the following operation is provided.

2. The check is performed below the clutch slave cylinder and requires the use of a special device, which can be easily made from a strip of metal according to the provided sketch (see fig. 29.2).

Fig. 28.9. Automatic transmission oil pan mounting bolts (shown by arrows)

Fig. 28.9. Automatic transmission oil pan mounting bolts (shown by arrows)


3. After making the measuring device, do the following.

4. Apply the parking brake, then raise the front of the vehicle with a jack and place it on supports (see "Lifting the car and placing it on supports")

5. Insert the fork of the device into the gap between the working cylinder flash and the clutch bell housing.

6. Push the tool until the fork rests against the push rod of the working cylinder.

7. If the two notches on the device are not visible, then the driven disk linings are in satisfactory condition. If both notches are visible, then the linings have reached a critical thickness and the clutch assembly must be replaced (see Fig. 29.7, a, b).

Fig. 29.7, a. Checking the wear of the driven clutch disc - the linings are in satisfactory…

Fig. 29.7, a. Checking the wear of the driven clutch disc - the linings are in satisfactory condition


Fig. 29.7, b. Checking the wear of the driven clutch disc - the linings are worn out

Fig. 29.7, b. Checking the wear of the driven clutch disc - the linings are worn out


8. Once the check is complete, remove the device and lower the vehicle to the ground.

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C-Class 190 (W201) / Maintenance (diesel)
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Automatic Transmission Fluid and Filter — Replacement
Fuel Filter and Pre-Filter — Replacement
Air Cleaner Filter Element — Replacement
Clutch — Checking Action
Front Hub Bearings — Checking
Replacing brake fluid
Replacing the coolant
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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