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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
  • Main
  • S-Class
  • W116 (1972-1980)
  • Chassis
  • Brake system
  • Brake specifications

Brake specifications (Mercedes-Benz S-Class W116)

0
Service brake system - hydraulic dual-circuit

Parking brake system - mechanical, acts on the rear brakes

Brake performance - disc brakes on all wheels

Brake pad adjustment - automatic

Effective total brake lining area - 306 cm²

Two-cavity master brake cylinder - cavity diameters:
  • contour from the pusher side (front wheel brake) — 23.81 mm
  • floating contour (rear wheel brake) — 19.05 mm

Piston diameter in calipers:
  • front - 60.0 mm
  • rear - 38.0 mm

Brake systems:
  • manufacturer - ATE
  • designation - T 51/1802

Brake calipers

Product designation:
  • front-ATE SS 2/60 or BX FE-60
  • rear - ATE 38M or BXF - 38

Cylinder diameter, new:
  • front - 59.99 - 60.04 mm
  • rear - 37.99 - 38.03 mm

Width of opening for brake pads:
  • front - 90.00 - 90.15 mm
  • rear - 60.02 - 62.03 mm

Brake pad width, maximum:
  • front - 87.75 mm
  • rear - 61.75 mm

Brake pads for service brakes

Total thickness of the pad:
  • front - 15.0 mm
  • rear - 15.0 mm

Thickness of the base of the block:
  • front - 5.0 mm
  • rear - 5.0 mm

Permissible wear of linings up to thickness:
  • front - 2.0 mm
  • back - 2.0 mm

Parking brake pads

Brake disc thickness:
  • front - 22.0 mm
  • rear - 10.0 mm

Permissible thickness after repair:
  • front - 21.0 mm
  • rear - 9.4 mm

Metal removal is allowed on each side of the brake disc when processing the front disc - 0.5 mm, the rear - 0.3 mm

Maximum permissible disc thickness:
  • front - 20.70 mm
  • rear - 9.02 mm

Thickness tolerance of brake surfaces max. 0.01 mm

Brake disc diameter:
  • front —..278±0.2 mm
  • rear - 279±0.2 mm

Mounting hole diameter:
  • front - 80.07 - 80.00 mm
  • rear — 67.00 - 67.05 mm

Parking brake inner diameter - 160 + 0.2 mm



Disc brake installation tolerances:
  • permissible end runout of the front brake disc mounted on the hub - max 0.12 mm
  • permissible lateral runout of the rear brake disc mounted on the hub - max. 0.15 mm
  • permissible tilt of the caliper relative to the brake disc - max. 0.12 mm

Permissible deviation from the average position of the caliper relative to the brake disc - max. 0.12 mm

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Parking brake mechanism with self-amplification in any direction of rotation

Brake pad diameter - 160 - 0.2 mm

Brake pad width - 25.0 mm

Inner diameter of the brake disc - 160 + 0.2 mm

Adjusting the parking brake:
  • overall gear ratio of the mechanism is 1:35.6
  • number of teeth on the ratchet mechanism sector - 12
  • number of teeth when moving the parking brake pedal to create a force of 40 kg - 3 - 4
  • number of teeth on the sector before the parking brake starts to operate - 1 - 2

Brake pad designation

Front brake - Part number - 001 586 7542 Textar T 262
  • without brake lining wear indicator - 001 586 1842; Textar T 269; 001 586 3242; Jurid 226
  • with brake lining wear indicator - 001 586 3342; Textar T 269; 001 586 3642; Jurid 226

Rear Brake - Part Number 000 586 7642; Jurid 223

Parking brake - part number 108 420 0120; Energit 338

Brake force booster
  • Piston diameter - 228.6 mm (9 inches)
  • Stroke - 35.0 mm
  • Gain - ~4.5
  • The amplifier characteristic at vacuum is 0.75 - 0.80 bar.

Brake pedal force

hydraulic system pressure:
  • 5 kgf - 15 - 20 bar
  • 10 kgf — 44 - 47 bar
  • 15 kgf — 70 - 73 bar
  • 20 kgf — 95 - 98 bar
  • 25 kgf - 118-121 bar
  • 30 kgf - 140-145 bar
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S-Class W116 / Brake system
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Bleeding the brake hydraulic system
Brake force booster
Removal and installation parking brake pads
Master brake cylinder
Removal and installation rear brake discs
Tightening torques for threaded connections
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