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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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Fuel injection system checks (diesel) (Mercedes-Benz S-Class W140)

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Note: Before you begin, read the safety precautions in Section Safety precautions and rules for maintaining cleanliness when working with the fuel system.


If you detect a fault with the fuel injection system, first make sure that all connectors are securely connected and that there are no signs of corrosion on their surfaces. Then make sure that the fault is not caused by neglect of regular maintenance (check the air cleaner, valve clearances, cylinder compression, fuel filter). Also make sure that the crankcase ventilation hoses are not blocked (see Chapter Routine maintenance).

If after the above checks the cause of the malfunction is not found, take the car to a service station for diagnostics. At the bottom of the dashboard on the driver's side there is a diagnostic connector to which special diagnostic equipment is connected. This equipment reads the fault codes recorded in the control unit's memory.

Error codes can be read using a special diagnostic scanner available at the service station, or a personal computer with a special board, program and cable.

By reading the codes you can easily detect a malfunction, even if it is not obvious. You can check any unit without using a diagnostic code scanner, but keep in mind that unprofessional intervention in the system can lead to damage to electronic units.

If you have a diesel tachometer or other suitable equipment, you can measure the idle speed. However, these parameters cannot be adjusted. The reason for the deviation of the idle speed may be faulty injectors. In this case, they must be cleaned and calibrated. The service life of the injectors is unlimited, but it may happen that you will have to repair or replace them after a run of approximately 100,000 kilometers. Repair and calibration of injectors should be performed by a specialist.
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S-Class W140 / Power supply and injection system
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Diesel Engine Fuel Injection System — General Information
Checking and adjusting idle speed/ignition timing/CO concentration
Relieving pressure in the fuel system of a gasoline engine
Safety precautions and rules for maintaining cleanliness when working with the fuel system
Fuel injection and fuel supply system of a gasoline engine — general information
Emission Control Systems — General Information
Exhaust system — general information
Catalytic converter (petrol models)
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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