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W463 (1999-2019)
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  • Checking, removing and installing brake discs

Checking, removing and installing brake discs (Mercedes-Benz G-Class W463)

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Contents: Examination ↡ Removal and installation ↡

Examination



Measuring the lateral runout of a brake disc (using the example of the front wheel brake mechanism)

Measuring the lateral runout of a brake disc (using the example of the front wheel brake mechanism)


1. Assess the amount of play in the wheel bearing and make the appropriate adjustments if necessary (see Chapter Transmission line).

2. Remove the wheels and visually assess the condition of the brake discs. If deep grooves are detected, the discs should be ground to within the permissible limits or replaced (see below).

Note: The disks must also be replaced if the thickness of any of them is outside the lower limit of the permissible range (see Specifications).


[Publication taken from an online resource: Mercedesman.ru]

3. Attach the DTI dial gauge to the hub assembly with the plunger pressed against the side of the disc.

4. Zero the gauge and, by rotating the disk, determine the value of its lateral runout.

5. Compare the measurement result with the requirements Specifications, if necessary, replace the disks (see below).

Removal and installation



Attention! Brake discs must be changed as a set for both wheels of one axle at the same time!




Front brake discs



Front wheel brake disc installation details

Front wheel brake disc installation details
61 — Brake disc
64 - Mounting bolt


1. Remove the brake pads (see Section Checking the condition and replacing brake pads).

2. Remove the caliper (see Section Removal and installation of brake calipers).

3. Unscrew the lock bolt (64) and remove the brake disc (61) - the bolt must be replaced without fail.

4. Installation is carried out in the reverse order - before installation, lubricate the mounting surface of the disk with long-life grease type MB No.000 989 63 51.

5. Finally, check the brake fluid level and make the appropriate adjustments if necessary (see Chapter Routine care and maintenance).

Front brake discs



1. Remove the caliper (see Section Removal and installation of brake calipers).

2. Remove the brake pads (see Section Checking the condition and replacing brake pads).

3. Remove the anchor bracket (6) - prepare replacement self-locking bolts.

4. Move the parking brake shoes back.

5. Loosen the lock bolt and remove the brake disc.

6. Installation is carried out in reverse order.

7. Finally, check the brake fluid level and make the appropriate adjustments if necessary (see Chapter Routine care and maintenance).
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Polyakov Zakhar Grigorievich
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G-Class W463 / Brake system
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Fixed type caliper repair
Removal and installation of brake calipers
Replacing the parking brake shoes
Checking the condition and replacing brake pads
Replacing brake hoses
Removal and installation components of the parking brake cable drive
Adjusting the parking brake drive
Bleeding the brake system
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W463 (1999-2019) 
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