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W463 (1999-2019)
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  • Removal and installation of brake calipers

Removal and installation of brake calipers (Mercedes-Benz G-Class W463)

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Contents: Front wheel brakes ↡ Rear wheel brakes ↡

Front wheel brakes



Front Wheel Fixed Brake Caliper Installation Details

Front Wheel Fixed Brake Caliper Installation Details
5 - Brake line; 31 - Support; 35 - Bolts; S10/1 - Left front brake pad wear sensor; S10/1x1 - Sensor contact block


1. Disconnect the brake line (5) from the caliper (31) - immediately seal the open end of the tube.

2. Release from the contact block (S10/1x1 or S10/2x1) pad wear sensor (S10/1 or S10/2).

3. Unscrew the contact block (S10/1 or S10/2) from the support (31).

4. Unbolt the caliper (31) from the steering knuckle assembly.

5. Installation is carried out in reverse order - do not forget to replace the micro-encapsulated bolts (35).

6. Finally, bleed the hydraulic system (see Section Bleeding the brake system) and check the proper functioning of the brakes.

Rear wheel brakes



Rear Wheel Floating Brake Caliper Installation Details (1 of 2)

Rear Wheel Floating Brake Caliper Installation Details (1 of 2)
1 - Brake hose; 2 - Support; 3 - Hidden micro encapsulated bolts




Rear Wheel Floating Brake Caliper Installation Details (2 of 2)

Rear Wheel Floating Brake Caliper Installation Details (2 of 2)
4 - Piston; 5 - Dust cover; 6 - Anchor bracket


1. Clamp and disconnect the brake hose (1) from the caliper (2).

2. Separate the support (2) from the anchor bracket (6), - prepare the replacement hidden guide micro-encapsulated bolts (3).

3. Disconnect the brake pad wear sensor (installed only in the mechanism of the right rear wheel).

4. Using a suitable tool, press the piston (4) into the cylinder - prepare to collect the fluid displaced from the master cylinder reservoir.

5. Clean the caliper with a special brush.

6. Check the caliper (2) for signs of developing leaks, check the condition of the piston boot (4). Defective components (caliper/dust cover) replace.

7. Installation is carried out in reverse order - do not forget to replace the micro-encapsulated bolts (3).

8. Finally, bleed the hydraulic system (see Section Bleeding the brake system) and check the proper functioning of the brakes.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Polyakov Zakhar Grigorievich
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G-Class W463 / Brake system
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Replacing the parking brake shoes
Checking the condition and replacing brake pads
Replacing brake hoses
Removal and installation the parking brake cocking lever with the carrier bracket
Removal and installation the foot brake pedal
Fixed type caliper repair
Checking, removing and installing brake discs
Removal and installation components of the parking brake cable drive
Adjusting the parking brake drive
Bleeding the brake system
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W463 (1999-2019) 
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