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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • C-Class
  • W203 (2000-2007)
  • Power unit
  • Gasoline engines
  • Construction of 6-cylinder petrol engines

Construction of 6-cylinder petrol engines (Mercedes-Benz C-Class W203)

0
The main elements of the 112 engine are shown in the illustrations. 3 valves are used (2 inlets and 1 outlet) and 2 spark plugs for each cylinder. A special device allows you to disable valve control to reduce fuel consumption (refer to the materials in Chapter Power and exhaust systems). The resonant intake manifold changes its length for each cylinder individually by means of electronically controlled flaps with servo drives.

6-cylinder petrol engine 3.2 l (112)



1 - Air suction hose; 2 - Timing chain; 3 - Oil filter; 4 - Power steering fluid reservoir; 5 -…

1 - Air suction hose; 2 - Timing chain; 3 - Oil filter; 4 - Power steering fluid reservoir; 5 - Crankshaft pulley; 6 - Air conditioning compressor; 7 - Air mass meter; 8 - Fuel distribution line; 9 - Injector; 10 - Ignition coil; 11 - Spark plug; 12 - Exhaust manifold; 13 - Oil pan


Engine Components 112



1 - Cylinder block; 2 - Cylinder heads; 3 - Cylinder head gaskets; 4 - Cylinder head covers; 5 -…

1 - Cylinder block; 2 - Cylinder heads; 3 - Cylinder head gaskets; 4 - Cylinder head covers; 5 - Cylinder head cover gaskets; 6 - Inlet valves; 7 - Exhaust valves; 8 - Valve levers; 9 - Valve lever axles; 10 - Upper valve spring seat; 11 - Valve spring; 12 - Lower valve spring seat; 13 - Valve crackers; 14 - Oil deflector caps; 15 - Auxiliary tube for fitting the oil deflector cap; 16 - Valve lifters; 17 - Valve seat; 18 - Camshaft; 19 - Front timing belt cover; 20 - Camshaft sprocket; 21 - Crankshaft sprocket; 22 - Intermediate gear; 23 - Timing chain; 24 - Tensioner; 25 - Chain tensioner shoe; 26 - Chain tensioners; 27 - Piston rings; 28 - Piston; 29 - Connecting rod pin bushing; 30 - Connecting rod; 31 - Connecting rod bearing shells; 32 - Front crankshaft oil seal; 33 - Bearing shells; 34 - Thrust half rings; 35 - Crankshaft; 36 - Rear crankshaft oil seal; 37 - Cover with rear crankshaft oil seal; 38 - Torsional vibration damper; 39 - Crankshaft pulley; 40 - Oil pan; 41 - Oil pump; 42 - Oil pump sprocket; 43 - Oil pump drive chain; 44 - Tensioner lever; 45 - Tensioner spring; 46 - Finger; 47 - Oil cooler




Variable Geometry Intake Manifold Air Flows 12



22 - Control flap; A - Air intake with the damper open; B - Air intake with the damper closed; C -…

22 - Control flap; A - Air intake with the damper open; B - Air intake with the damper closed; C - To the engine; D - Air from the air filter


Intake and exhaust control on petrol engines 112



12 - Inlet manifold; 17 - Fuel line; 19 - Exhaust manifold with air gap insulation; 22 - Resonant…

12 - Inlet manifold; 17 - Fuel line; 19 - Exhaust manifold with air gap insulation; 22 - Resonant damper; R4 - Spark plugs (double sparking); Y62 - Injector


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C-Class W203 / Gasoline engines
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Removal and installation the V-belt (I4)
Checking the camshaft timing (I4)
Replacing the timing chains and setting the valve timing (I4)
Removal and installation the chain tensioner (I4)
Removal and installation the cylinder head cover (I4)
Removal and installation the cylinder head (V6)
Replacing the timing chains and setting the valve timing (V6)
Removal and installation the V-belt (V6)
Engine lubrication system
Checking oil pressure
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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