Removing
Timing chain cover installation details (1 of 3), bringing the engine to a position of 45°before the TDC of the piston of the first cylinder (arrow)
1, 1a, 2 - Bolts; 01 - Rods; 4 - Bracket; 6 - Timing chain tensioner; 11 - Steering pump; 31, 34 - Asterisks of final camshafts; 32, 33 - Camshaft adjusters; 30, 30a - Caps
Timing chain cover installation details (2 of 3)
a, b, d, c - Bolts; 01 - Rods; 02 - Puller; 03 - Threaded insert; 3 - Water pump; 14 - Cover of the front oil seal of the crankshaft; 15 - Crankshaft oil seal; 35 - Cork; 36 - Oil seal; 37 - Finger of the tension lever; 33 - Tension lever
1. Bring the engine to the position 45°before TDC of the piston of the first cylinder.
2. Block the camshafts with the rods (01).
3. On the left head of the block of cylinders turn out bolts (1), (1a) And (2). Fix on the side of the base plate with the power steering pump (11) and connected pipes.
4. Remove front covers (30) And (30a).
5. Mark the relative position of the stars (31), (32), (33) And (34) camshafts and timing chain (arrows).
6. Remove tensioner (6) timing chains.
7. Remove the camshaft adjusters (32), (33) and exhaust camshaft sprockets (31) And (34).
8. Remove the crankshaft pulley.
9. Turn away bolts of fastening of the pallet and lower it.
10. Remove the coolant pump (3).
11. Unscrew the plug (35) with sealing ring (36).
12. Remove with a puller (02) and threaded insert (03) finger (37) timing chain tension lever.
13. Remove the tension lever (38).
14. Turn away bolts (a), (b), (d) And (e) securing the timing chain cover.
15. Remove the front crankshaft oil seal (15).
16. Remove the oil pump (25).
17. Remove the bolts (f), (g) And (h) Timing chain cover fasteners (9).
18. Remove the timing chain cover (9).
Timing chain cover installation details (3 of 3), the arrows show the places where the engine oil is applied
f, g, h - Bolts; 9 - Timing chain cover; 23, 24 - O-rings; 25 - Oil pump; 26 - Oil pump drive chain; 27 - Crankshaft sprocket; 29, 29a - Bushings
Installation
Installation is made in an order, the return to removal. Wipe the sealing surfaces and lubricate them with sealant 002 989 47 20 10. Replace the sealing rings (23) And (24), lubricate the gaskets with engine oil. Replace the crankshaft front oil seal.