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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W203 (2000-2007)
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  • Removal and installation the front cover

Removal and installation the front cover (Mercedes-Benz C-Class W203)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the cylinder head cover.

2. Unscrew the chain tensioner.

3. Remove the fuel pump.

4. Remove the front cover.

5. Lift the upper guide stopper. The upper guide cannot be removed.

Original published on the website: MercedesMAN.ru

6. Remove the front cover forward.

Installation



1. Clean the mating surfaces on the front cover and the adjacent surface.

2. Apply a bead of sealant (1) 1.5±0.5 mm thick as shown in the illustration. Loctite-5900 can be…


2. Apply a bead of sealant (1) 1.5±0.5 mm thick as shown in the illustration. Loctite-5900 can be used as a sealant.

3. Install the front cover (2) and tighten it to a torque of 14 Nm. At the same time, also secure the holder of the electrical wire of the shut-off valve.

Secure the lid within 10 minutes after applying the sealant. Do not smear the sealant.

4. Install the fuel pre-supply pump.

5. Install the chain tensioner with a new sealing ring.

6. Install the cylinder head cover.
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C-Class W203 / Diesel engines
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Removal and installation the cylinder head
Removal and installation the cylinder head cover
Setting the piston of the first cylinder to the TDC position
Removal and installation the top engine cover
Diesel engine design
Removal and installation the upper chain guide
Replacing the timing chains and setting the valve timing
Removal and installation camshafts
Removal and installation the intermediate sprocket
Removal and installation the chain tensioner
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W203 (2000-2007) 
  • General information
  • Introduction to guide
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  • Charge and launch systems
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  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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