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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Starter — General Description

Starter — General Description (Mercedes-Benz C-Class W202)

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The combustion engine is started by a small electric motor called a starter. In order to start the engine at all, the starter must accelerate to a speed of at least 300 rpm. This is only possible if the starter is working properly and the battery is sufficiently charged.

The starter consists of a drive housing, a pole housing and a collector housing. The anchor and collector are mounted on bearings in the pole housing and the collector housing, as well as a carbon brush holder. The brush holder contains carbon brushes that wear out slowly but constantly. If the carbon brushes are highly worn out, the starter can no longer operate normally.

The gear drive is installed in the front housing of the drive. When the starter receives voltage after the ignition is switched on, the gear is moved along the steep thread to the toothed rim of the engine flywheel by means of a traction relay installed on the starter housing. As soon as the gear reaches the limiter on the lead screw, it is connected to the flywheel with a force closure. Now the engine starter can be set to the required starting speed. If the car engine accelerates, the gear is accelerated by the engine, therefore it rotates faster than the starter motor for some time and disengages, thereby eliminating the connection of the gear with the internal combustion engine. Since a high current consumption is required to start the engine, then as part of the maintenance, attention should be paid to the perfect connection of the wires. Clean the correlated wire connections and lubricate them with anti-acid pole grease.

(Original source of information: MERCEDESMAN)
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C-Class W202 / Power devices
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Generator fault diagnostics
Replacing and checking the generator/voltage regulator carbon brushes
Checking the generator charging voltage
Generator — removal and installation
Generator — Description and Safety
Starter — removal and installation
Starter fault diagnostics
Traction relay — removal, testing and installation
Main faults of starter and generator
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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