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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • C-Class
  • W201 (1982-1993)
  • Power unit
  • Exhaust system
  • Exhaust Gas Recirculation (EGR) System

Exhaust Gas Recirculation (EGR) System (Mercedes-Benz C-Class W201)

0
Contents: Basic information ↡ Electromagnetic vacuum valve ↡ Exhaust gas recirculation valve ↡

Basic information



1. Various modifications of the recirculation system are used. The type of system and its principle will depend on the year of manufacture, engine type and market of the car.

2. A description of each recirculation system is not within the scope of this manual, therefore the actions described in this paragraph are limited to replacing the main parts, which is common to all systems.

Electromagnetic vacuum valve



Removal



3. The electromagnetic valve is located in the engine compartment on the right side.

4. Make sure the ignition is off, then disconnect the plug from the valve block.

5. Note the location of the vacuum hoses so you can reinstall them correctly. Then remove the hoses from the valve fittings.

6. Loosen the screws and remove the valve from the engine compartment.

Installation



7. Installation is carried out in reverse order. Make sure that the vacuum hoses are connected to the corresponding connections on the valve, as they were before disconnecting.

Exhaust gas recirculation valve



Removal



8. Before starting work, make sure that the engine is completely cool.

9. Disconnect the vacuum hose from the fitting on top of the EGR valve.

10. Where provided, unscrew the nuts and separate the recirculation pipe from the EGR valve flange. Remove the gasket.

11. Loosen and remove the nuts, then remove the EGR valve from the exhaust manifold.

Installation



12. Installation is carried out in the reverse order. Check that the fastening nuts are tightened to the torque required by the Technical Specifications.

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C-Class 190 (W201) / Exhaust system
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
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  • Cooling system
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  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
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  • Brake system
  • Car suspension
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  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
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  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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