Are common
Engine code
2.0 liters (4-cylinder) — 601.911
2.5 liters (5-cylinder):
- without turbocharging - 602.911
- turbocharged - 602.961
Working volume:
- 2.0 l engine - 1997 cc
- 2.5 engine - 2497 cc
Cylinder diameter (all engines) - 87.0 mm
piston stroke (all engines) - 84.0 mm
Direction of rotation of the crankshaft - clockwise (when viewed from the front of the car)
The location of the cylinder No. 1 - extreme from the side of the camshaft drive
Ignition order:
- 2.0 liters (4-cylinder) — 1-3-4-2
- 2.5 liters (5-cylinder): — 1-2-4-5-3
Compression pressure:
- Minimum compression pressure - 18.0 bar (approx.)
- Pressure difference for individual cylinders - up to 3.0 bar
- Compression ratio - 22.0:1
Camshaft
Camshaft end play:
- New motor - 0.030 to 0.100 mm
- Permissible limit - 0.150 mm
Camshaft bearing clearance:
- New motor - 0.050 to 0.091 mm
- Permissible limit - 0.150 mm
Valve lifters
- Maximum clearance between the flat of the camshaft cam and the pusher (see paragraph 9) — 0.40 mm
Cylinder head bolts
Maximum length
- bolts M10x80 mm - 83.6 mm
- bolts M10x102 mm - 105.6 mm
- bolts M10x115 mm - 118.6 mm
Lubrication system
Minimum oil pressure
- At idle - 0.3 bar
- At 3000 rpm per min - 3.0 bar
Flywheel Bolts - Drive Faceplate
- Maximum diameter - 8.0 mm
- Minimum length - 22.5 mm
Connection tightening torques, Nm
Camshaft cover bolts - 10
Pulley / damper bolts to the crankshaft hub - 25
Bolt of fastening of a nave of a cranked shaft (see paragraph 5):
Bolt with spring washers - 320
Bolt with conical washer:
- Stage 1 - 200
- Stage 2 - Tighten another 90
Camshaft timing chain cover bolts:
- Bolts M6 - 10
- Bolts M8 - 25
Fan pulley bolts:
- Hex Bolt - 10
- Hex key head bolt — 14
Bolt of fastening of the tensioner of a belt of a drive of auxiliary units — 10
Auxiliary drive belt tensioner axle - 100
Accessory drive belt idler bolt - 25
Accessory belt tensioner damper strut bolts:
- Top bolt - 25
- Bottom bolt - 20
Hydraulic Pump Variable Suspension System:
Hex Bolt - 25
Slotted bolt:
- Stage 1 - 25
- Step 2 - Tighten another 90°
Camshaft sprocket bolt:
Bolt M10 with a head for a hex key - 65
Slotted bolt:
- Stage 1 - 25
- Stage 2 - Tighten another 90°
Plug of the tensioner of a chain of a drive of a cam-shaft — 40
Camshaft Drive Chain Tensioner Housing Screwed into Cylinder Block - 80
Bolts of the upper halves of the camshaft bearings - 25
Bolts of fastening of a head of cylinders to a cover of a chain of a drive of a cam-shaft — 25
Fuel filter mounting bolts - 25
Cylinder head bolts:
- Step 1 - 15
- Stage 2 - 35
- Step 3 - Tighten another 90°
- Stage 4 - Wait 10 minutes
- Step 5 - Tighten another 90°
Bolts of fastening of the engine to a transmission:
Manual Transmission:
- Bolts M10X40 mm - 55
- Bolts M10X90 mm - 45
Automatic transmission:
- Bolts M10 - 55
- Bolts M12 - 65
Bolts of fastening of additional section of the oil pallet — 10
Pan Bolts:
- M6 - 10
- M8 - 25
Oil drain plug
- M12 - 30
- M14 - 25
Oil Pressure Relief Valve Plug - 50
Oil pump sprocket bolt - 32
Oil pump bolts - 25
Oil Screen Bots - 25
Flywheel/faceplate bots
Stage 1:
- Standard flywheel - 30
- Flywheel "double mass" — 40
Step 2 - Tighten another 90-100°
Bots of the body of the rear cuff of the crankshaft - 10
Bolts for fastening the right and left engine mounts to the cross beam - 40
Bots of fastening the engine to the brackets of the left and right supports - 25
Nut of fastening of a back support of the power unit to a transmission — 65
Bolts of fastening of a back support of the power unit to a cross beam — 25
Bolts for fastening the cross member of the rear support of the power unit to the bottom of the body - 35
Rear adjusting bot support of the power unit - 30
Bolts of fastening of the shock-absorber of the engine — 10
Bolts of fastening of the limiter of movements of the engine — 25
Engine stop adjusting bolt - 130
Connecting rod bearing nuts:
Stage 1:
- Release models before November 1990 - 30
- Release models after November 1990 - 40
Step 2 - Tighten another 90-100°
Crankshaft main bearing cap bolts
Bolts M11:
- Stage 1 - 55
- Stage 2 - Tighten another 90°
Bolts M12 - 90
Coolant drain plug in cylinder block - 30