Front wheel brake caliper
Removing
Details of installation of a support of the brake mechanism of a forward wheel
1. Remove the front wheels.
2. Disconnect the brake hose (51) from the brake pipe (5) and then from the caliper (31).
3. Disconnect the wiring connector (510/1x1) from the front wheel speed sensor (810x1).
4. Unscrew the wiring connector (510/1x1).
5. If necessary, remove the front wheel speed sensor (L6/1).
Installation
Installation is carried out in the reverse order of removal.
Pistons replacement
Replacing the front caliper
1. Press out protective caps (45).
2. Insert metal segment (040) 28 mm thick into the caliper, then carefully press out the pistons (47).
3. Remove pistons with pliers (020).
4. Check pistons (47) and bore in caliper for damage, replace if necessary.
5. Remove seal (50) piston from a groove in the cylinder bore.
6. Assembly is carried out in the reverse order. Dimensional characteristics of the front wheel brake caliper components are given in Specifications.
Rear wheel brake caliper
Removing
Rear wheel brake caliper installation details
1. Remove the rear wheel.
2. Disconnect the brake hose (51) from the brake pipe (5) and then from the caliper (31).
3. Disconnect the wiring connector (10/4x1) from the right brake lining wear sensor (S10/4).
4. Unscrew the wiring connector (S10/4x1).
5. Unscrew the brake caliper (31) from hub assembly.
Installation
Installation is carried out in the reverse order of removal.