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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W202 (1993-2000)
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  • Brake fault diagnostics

Brake fault diagnostics (Mercedes-Benz C-Class W202)

0

Brake fault diagnostics



Cause
Method of elimination
Brake pedal idle travel too long
Friction linings are completely or partially worn out
Replace the brake friction linings.
Failure of one of the braking circuits Check the brake circuits for brake fluid leaks.
The brake pedal goes far when pressed and is springy
Air in the brake system Bleed the brakes.
Too little brake fluid in the expansion tank Add new brake fluid.
The rear friction brake pads are very worn, the pad base plate is adjacent to the spring Replace the friction linings. Use genuine friction linings.
Formation of steam. Occurs under heavy load, such as when driving on a mountain pass Replace brake fluid. Bleed air from brakes.
Smooth brake action, brake pedal must be pressed all the way
Pipeline leakage Tighten the pipeline connection elements or replace it.
Damage to the seal in the master or wheel brake cylinder Replace the seal. If the seal in the master cylinder is damaged, replace the internal parts or the cylinder itself.
Damage to the stationary rubber gasket Repair the caliper.
Poor braking effect despite strong pressure on the brake pedal
The friction linings are oiled Replace friction linings.
Friction lining defective or hardened Replace the friction linings. Use only genuine friction linings.
The brake booster is faulty Check the brake booster.
Piston jamming Ensure free movement of the caliper.
Contamination of the hydraulic system Clean and replace brake fluid.
The friction linings are worn out Replace friction linings.
The brakes are squeaking
The friction linings are worn out Replace friction linings.
Often a consequence of atmospheric influences (air humidity) No action is required if the creaking is observed after the car has been parked for a long time in high humidity and does not recur after the first braking.
Friction lining defective Replace the friction linings. Use branded friction linings. Cover the base of the lining with anti-squeak paste.
The brake disc rotates not parallel to the caliper Check the caliper mating surface.
Contaminated wells in the support Clean the caliper wells.
Incorrect installation of pistons in the rear wheel calipers Check the 20 degree piston setting.
Brakes lock up when braking lightly
Friction linings are not lubricated with oil Replace friction linings.
The brake tightens spontaneously
The compensation hole in the master brake cylinder is clogged Clean the master cylinder and replace the internal parts.
Too little clearance between the control rod and the piston of the master brake cylinder Check the gap (work in a repair shop).
The friction linings do not separate from the brake disc, the wheels are difficult to turn by hand
Corrosion in the caliper cylinders Repair the caliper, replace if necessary.
Uneven wear of the linings
Friction lining defective Replace brake pads. Use original friction pads.
The caliper is dirty Clean the caliper wells.
Tight piston stroke Check the piston installation.
Brake system leak Check the brake system for leaks.
Brake pedal pulsation
Too much thickness tolerance or lateral runout of the brake disc Check runout and tolerance. Rework the brake disc or replace it.
The brake disc does not rotate parallel to the caliper Check the caliper mating surface.
Functioning of the anti-lock braking system ABS Does not require any measures, normal phenomenon
Brake vibration
Friction lining defective Replace the friction linings. Use only genuine friction linings.
Partial corrosion of the brake disc Carefully sand the disc with a sanding block.
Lateral runout of brake disc Rework or replace the brake disc.
The brake pedal drops slowly when pressed lightly
Master brake cylinder malfunction Replace the master cylinder.
One-way brake action
The air pressure in the tires does not correspond to the prescribed one Check tire pressure and adjust.
Uneven tire wear Replace worn tires.
The friction linings are oiled Replace friction linings.
Wheel suspension or steering fault Check it out
Different types of pads on one axis Replace the friction linings. Use original linings.
Poor contact of friction linings Replace friction linings.
The pipeline is clogged Check the brake pressure of all four brakes.
Contaminated caliper wells Clean the seating surface and guide surfaces of the friction linings in the caliper.
Corrosion in the caliper cylinders Replace the caliper.
Uneven wear of friction linings Replace friction linings (both wheels).
The brakes get hot while driving
The compensation hole in the master brake cylinder is clogged Clean the master cylinder and replace the internal parts.
Poor idle stroke of the master cylinder pushrod Check for sufficient clearance between the pedal and the pushrod and adjust if necessary.
Brake piston is stuck or stiff Restore patency.
The brake line is clogged Clean the pipes, replace the brake fluid.
Incorrect parking brake adjustment Adjust correctly.
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The article has been verified: Khromov Roman Mikhailovich
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C-Class W202 / Brake system
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Brake light switch — removal and installation
Adjusting the parking brake
Parking brake pads — removal and installation
Replacing brake lines
Brake lines / hoses
 
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W203 (2000-2007) 
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W202 (1993-2000) 
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  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
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  • Introduction to the guide
  • Operation and care
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  • Maintenance (diesel)
  • Troubleshooting
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  • Petrol engine V6
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  • Exhaust system
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  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
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  • Chassis
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  • Car suspension
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