Contents: General ↡ Camshaft ↡ Cylinder head bolts ↡ Lubrication system ↡ Flywheel/drive plate mounting bolts ↡ Tightening torque of connections, Nm ↡
General
Engine code - 103942
Working volume - 2597 cc.
Cylinder diameter - 82.9 mm
Piston stroke - 80.2 mm
Direction of rotation - Clockwise (if you look from the front of the engine)
Cylinder No.1 Location - Camshaft Drive Chain Side
The firing order of the cylinders is 1-5-3-6-2-4
Compression pressure:
- Minimum pressure - 8.5 bar (approximately)
Maximum difference between cylinders is 1.5 bar
Compression ratio - 9.2:1
Camshaft
Axial displacement:
- New engine - 0.030 to 0.110 mm
- Wear limit - 0.150 mm
Working clearance of camshaft bearings:
- New engine - 0.040 to 0.082 mm
- Wear limit - 0.100mm
Cylinder head bolts
Maximum length - 108.4
Lubrication system
Minimum oil pressure:
- At idle speed - 0.3 bar
- At 3000 rpm - 3.0 bar
Flywheel/drive plate mounting bolts
Minimum diameter - 8.0mm
Maximum length - 22.5mm
Tightening torque of connections, Nm
Camshaft Cover Bolts - 15
Crankshaft Pulley/Vibration Damper to Hub Bolts - 23
Crankshaft Pulley/Vibration Damper Hub Bolt - 300
Radiator Fan Bracket Bolts - 21
Runner drive bushing bolt to camshaft:
- Bolt M7 - 16
- Bolt M8 - 21
Upper camshaft chain cover bolts - 21
Lower camshaft chain housing bolts:
- Bolts M6 - 9
- Bolts M8 - 21
Tensioner bolt (M12) of auxiliary drive belt — 75
Accessory Drive Belt Tensioner Pulley Bolts - 30
Accessory Drive Belt Idler Pulley Bolts - 30
Camshaft Sprocket Bolt - 80
Camshaft chain tensioner cover nut - 50
Threaded ring of chain tensioner to housing - 30
Camshaft Bearing Cap Bolts - 21
Cylinder head bolts:
- 1 step - 70
- 2nd stage - turn 90°
- 3rd step - turn 90°
Engine to gearbox bolts:
Manual transmission:
- Bolts M10x40 mm - 55
- Bolts M10x90 mm - 45
Automatic transmission:
- Bolts M10 - 55
- Bolts M12 - 65
Pan bolts:
- Bolts M6 - 10
- Bolts M8 - 25
Drain plug - 25
Oil bypass valve plug - 50
Oil pump sprocket bolt - 32
Oil pump mounting bolts - 25
Flywheel/Drive Plate Bolts:
Step 1:
- Standard flywheel - 30
- Double Mass Flywheel - 40
Step 2 - Tighten by 90-100°
Crankshaft Rear Oil Seal Housing Bolts - 10
Engine Mount Bracket Bolts to Engine Mount - 25
Bolts of the right and left engine support to the cross beam - 40
Right and left engine mount bracket bolts - 25
Rear support nut of the power unit to the gearbox - 65
Bolts of the rear support of the power unit to the cross beam - 25
Bolts for fastening the rear support of the powertrain cross member to the bottom of the vehicle — 35
Rear Powertrain Mount Adjusting Bolt - 30
Engine mount shock absorber mounting bolts - 10
Engine travel limiter mounting bolts - 25
Engine travel limiter adjusting bolt - 130
Connecting rod cap nuts:
- Step 1 - 30
- Step 2 - Tighten by 90-100°
Main bearing cap bolts:
- Step 1 - 55
- Step 2 - Tighten by 90-100°
Cylinder Block Cooling System Drain Plug - 30