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W463 (1999-2019)
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  • Removal and installation the fuel pre-pump

Removal and installation the fuel pre-pump (Mercedes-Benz G-Class W463)

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Contents: Models 463.323 (M612) ↡ Models 463.333 (M628) ↡

Models 463.323 (M612)



Pre-fuel pump installation details (M612)

Pre-fuel pump installation details (M612)
1 - Vacuum line; 2 - Vacuum pump; 3 - Fuel supply line; 4 - Fuel return line; 13 - Pre-fuel pump


1. Remove the cylinder head cover trim panels.

2. Remove the vacuum pump (2).

3. Disconnect the fuel supply (3) and return (4) lines from the pre-pump (13).

4. Unscrew the mounting bolts and remove the pump assembly (13) - prepare to collect any spilled fuel.

Attention! Do not open the pump assembly!


5. Installation is carried out in the reverse order - the pre-pump should be filled with fuel before installation. Ensure that the mating surfaces of the components being installed are clean, do not forget to replace the sealing gaskets.

6. Finally, start the engine and check the relevant components of the fuel system for signs of developing leaks.

Models 463.333 (M628)



Pre-fuel pump installation details (M628)

Pre-fuel pump installation details (M628)
1 - Pre-fuel pump; 2 - Bolts; 3 - Fuel injection pump; 4 - Throttle actuator with upper air ducts




1. Remove the air cleaner and throttle actuator with the upper air ducts (see Section Servicing air intake tract components).

Article was obtained from the portal Mercedesman.ru

2. Remove the mounting bolts (2) and remove the fuel pre-pump assembly (1) - be prepared to collect any spilled fuel.

3. Installation is carried out in the reverse order - the pre-pump should be filled with fuel before installation. Ensure that the mating surfaces of the components being installed are clean, do not forget to replace the sealing gaskets.

4. Finally, start the engine and check the relevant fuel system components for signs of developing leaks.
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The article has been verified: Polyakov Zakhar Grigorievich
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G-Class W463 / Fuel system (diesel)
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W463 (1999-2019) 
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