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W168 (1997-2004)
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  • W168 (1997-2004)
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  • Identifying and troubleshooting brake system faults

Identifying and troubleshooting brake system faults (Mercedes-Benz A-Class W168)

0

Too much free travel of the brake pedal



Failure of one of the brake circuits

Check the brake circuits for brake fluid leaks

For drum brakes only:

Sticking of the automatic clearance adjustment device between the pads and the drum

Fix the device sticking.

The brake pedal is pressed down far and springs



Air in the brake system

Remove air from the brake system.

Low brake fluid in the expansion tank

Add brake fluid, bleed the brakes.

Formation of steam bubbles in the brake system. Most often after a heavy load on the brakes, for example, when going downhill

Replace the brake fluid, bleed the brakes.

The braking effect is reduced, the brake pedal is pressed to the stop



Leaky pipeline

Tighten the nuts at the connection points or replace the pipeline.

Damaged seal on the master cylinder or wheel cylinder

Renew the seal. In the master cylinder, replace the internal parts, replace the master cylinder if necessary.

For disc brake only:

The rubber piston sealing ring is damaged



Overhaul the brake caliper.

Poor braking action despite high pedal force



(Publication taken from an online resource: «MercedesMan.ru»)

Oily brake pads

Update your overlays.

Incorrect or hardened brake lining

Update your pads, use only original pads from the vehicle manufacturer.

Brake booster is faulty, booster hose is defective

Check the booster and booster hose.

The brake pads are worn out

Replace the pads.

The brake mechanisms of the wheels do not act simultaneously (the brakes "pull" in one direction)



Tire pressure is not as prescribed

Check the tire pressure and bring it to normal.



Uneven tire wear

Replace worn tires.

Oily brake pads

Update your overlays.

Brake linings of different brands are installed on one bridge

Replace the pads, use only original pads from the vehicle manufacturer.

Poor condition of the working surface of the brake pads

Replace the pads.

For disc brakes only:

Contaminated caliper cavities

Clean the seating and guide surfaces of the brake pads of the caliper.

Corrosion of the wheel brake caliper cylinders

Replace the brake caliper.

Uneven wear of brake pads

Replace the brake pads on both wheels and make sure the calipers move freely.

For drum brakes only:

Heavy stroke of the pistons of the working brake cylinders

Replace the wheel brake cylinders.

The brakes work by themselves



The equalizing hole in the master brake cylinder is clogged

Clean the cylinder and replace its internal parts in a workshop.

The clearance between the drive (rod) and the piston of the master brake cylinder is too small

Check the gap.

Brakes heating up while driving



The brakes work by themselves

Clean the master cylinder and have its internal parts replaced at a workshop.

Difficulty in moving calipers

Lubricate the moving parts of the drum brakes and overhaul the calipers (in the workshop).

Hard running parking brake cables

Lubricate the cable or replace it.

For disc brakes only:

Corrosion of the wheel brake caliper cylinders

Replace the brake caliper.

For drum brakes only:

Weakening of brake shoe tension springs

Replace the springs.

Brake rattling



Incorrect brake pads

Replace the pads. Use only the original pads from the vehicle manufacturer.



For disc brakes only:

The brake disc is covered with corrosion in places

Sand the disc thoroughly.

The brake disc has lateral runout

Modify the disk or replace it.

For drum brakes only:

The brake pads are worn out

Replace the pads. Use only the original pads from the vehicle manufacturer.

Brake drum deformation

Replace the brake drum.

The brake pads do not move away from the brake disc, the wheels are difficult to turn by hand



For disc brakes only:

Corrosion of brake cylinders and brake pads do not come off the brake disc

Overhaul the caliper and replace if necessary.

For drum brakes only:

Brake shoes do not move away from the drum due to breakage of tension springs or their disconnection

Replace the springs.

Uneven wear of the linings



For disc brakes only:

Incorrect brake pads

Replace the pads. Use only the original pads from the vehicle manufacturer.

The caliper is dirty

Clean the caliper cavities.

The caliper is jammed

Spread the guide fingers.

Heavy stroke of wheel cylinder piston

Expand the piston (in the workshop).

Brake system leak

Check the brake system for leaks.

Wedge-shaped wear of brake linings



For disc brakes only:

The brake disc does not rotate parallel to the caliper

Check the caliper mating surface.

Caliper corrosion

Eliminate corrosion and contamination.

Squeaking brakes



Often attributed to atmospheric influences (humidity)

No intervention is required if the brakes squeal after a long period of parking in high humidity, but do not recur after the first braking.

For disc brakes only:

Incorrect brake pads



Replace the pads. Use only the original pads from the vehicle manufacturer.

The brake disc does not rotate parallel to the caliper

Check the caliper mating surface.

The caliper cavities are dirty

Clean the caliper cavities.

For drum brakes only:

Incorrect brake pads

Replace the pads. Use only the original pads from the vehicle manufacturer.

The shoe does not fit tightly

Replace the pads. Use only the original pads from the vehicle manufacturer.

The brake mechanism is dirty

Clean the service brake mechanism.

Weakening or breakage of brake shoe tension springs

Replace the brake shoe tension springs.

Brake pulsation



ABS action

This is a normal phenomenon and does not require intervention.

For disc brakes only:

Lateral runout of the brake disc or too large tolerance on the thickness of the disc

Check the runout and thickness tolerance of the disc. Rework or replace the disc.

The brake disc does not rotate parallel to the caliper

Check the caliper mating surface.

For drum brakes only:

The wheel disc did not fit tightly to the brake drum, which caused the drum to become deformed

You can try to swap the wheels. If necessary, replace the wheel rims.
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The article has been verified: Lukyanov Nikita Ilyich
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W168 (1997-2004) 
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