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W168 (1997-2004)
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  • Identifying and troubleshooting gasoline injection system fa…

Identifying and troubleshooting gasoline injection system faults (Mercedes-Benz A-Class W168)

0
Before searching for the cause of the malfunction, the following troubleshooting conditions must be met, namely:
  • a) Incorrect actions when starting the engine are excluded. Do not press the accelerator pedal either when the engine is cold or when it is warmed up. After starting a warmed up engine, it may be necessary to "step on the gas" a little;
  • b) the tank must be filled with fuel, the engine has no mechanical damage, the battery is charged, the starter rotates with sufficient speed, the ignition system is in good working order and adjusted, the fuel system is sealed, there is no contamination in the fuel supply system, the crankcase ventilation is in order, the electrical ground wire (-) (engine - gearbox - body) connected. Interrogate the self-diagnostic system at the workshop and print out the codes of possible malfunctions.

Warning! The fuel system is under pressure. If it is necessary to disconnect the fuel lines, place a rag on the joint and clean the connection points with a cold cleaning agent.


The engine does not start



The fuel electric pump does not work when the starter is turned on (i can't hear his noise)

Check the voltage supply to the fuel pump. Check the contacts.

Fuel pump fuse defective

Check the fuse.

Fuel pump relay is faulty

Check the relay.

No power to fuel injectors

Check the power supply.

Cold engine starts poorly. Runs unevenly



Coolant temperature sensor or intake air temperature sensor is faulty

Check the sensors.

The engine stalls



Fuel pump power supply wires broken


Check the fuel pump plug connections and the relay. Check the fuse and contacts. Clean or replace them.

The fuel filter is clogged

Replace the fuel filter.

The fuel pump is faulty

Check the fuel pump.

The valve injector is faulty

Check the valve injectors.

The engine operates unstably in transient modes



Material taken from a web resource [MercedesMan.ru]

The air intake system is leaky
Check the air intake system. To do this, leave the engine idling and lubricate the joints and seals of the intake tract with gasoline. If the number of revolutions increases dangerously, eliminate the leak.

Warning! Gasoline vapors are poisonous. Do not inhale!


The temperature sensor is faulty

Check the coolant temperature sensor or intake air temperature sensor.

The fuel system is leaking

Visually inspect all connections on the engine and electric fuel pump. Tighten all threaded connections.

Hot engine won't start



Fuel system pressure too high

Check the pressure and replace the pressure reducing valve if necessary.
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The article has been verified: Lukyanov Nikita Ilyich
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A-Class W168 / Troubleshooting
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W168 (1997-2004) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling and heating
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Fuel system
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  • Clutch
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  • Interior (since 1997)
  • Interior (since 2001)
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  • Electrical equipment
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  • Power devices
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  • Headlights and lighting
  • Electrical circuits
 
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