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W463 (1999-2019)
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  • W463 (1999-2019)
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  • Power supply system specifications

Power supply system specifications (Mercedes-Benz G-Class W463)

0
Contents: Injection system of gasoline engines ↡ Diesel engine injection system ↡ Tightening force of threaded…↡
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold.


Injection system of gasoline engines



Types of fuel used Cm. Specifications
Fuel tank capacity Cm. Specifications
Injection system type Electronic microprocessor-controlled distributed injection system ME-SFI
The principle of air flow measurement Hot-wire air mass flow (MAF) sensor
Fuel pump type Pierburg D-722156.00
Idle speed, min⁻¹
  • M112
600÷850
  • M113
550÷800
CO content at idle speed, at oil temperature of 60°C (all models) Not more than 0.5%, not subject to adjustment
CO content at 2200-2800 rpm (all models) Not more than 0.3%
HC content at idle speed, ppm (particles) (all models) 100
₂ content at idle speed (all models) 14.5-16%
Contents About ₂ at idle (all models) 0.1-0.5%
Lambda value at 2200-2800 rpm (all models) 0.97-1.03

Diesel engine injection system



Types of fuel used Cm. Specifications
Fuel tank capacity Cm. Specifications
Injection system type CDI
The principle of air flow measurement Hot-wire air mass flow (MAF) sensor
Exhaust gas opacity
  • EU Limit
No more than 73%
  • Homological meaning
56%
Setting the valve timing (for 2mm valve opening with a non-new timing chain)
  • M612

Intake valves

    • Opening
19° after TDC
    • Closing
7° after TDC

Exhaust valves

    • Opening
9° before TDC
    • Closing
22° before TDC
  • M628

Right cylinder head

    Intake valves

      • Opening
18° after TDC
      • Closing
6° after TDC

Exhaust valves

      • Opening
11° before TDC
      • Closing
23° before TDC

Left cylinder head

Intake valves

      • Opening
18° after TDC
      • Closing
6° after TDC

Exhaust valves

      • Opening
11° before TDC
      • Closing
28° before TDC
Idle speed, min⁻¹
  • M612
640÷840
  • M628
510÷710
Maximum allowable speed (no load), min⁻¹
  • M612
4200÷4600
  • M628
4500÷4900




Tightening force of threaded connections, Nm



Power supply system



Petrol models



Bolts securing the intake manifold to the cylinder head 20
Electronic throttle actuator to intake manifold mounting bolts 9
Fastening the fuel supply line to the fuel distribution line 38

Diesel models



M612



Cylinder Head Cover Trim Panel Fastening Screws 10
Air Distributor Trim Panel Fastening Screws 10
Air distributor bolts (M7) 16
Bolts for fastening the support bracket to the air distributor 20
Bolts for fastening the electric motor of the intake port shut-off drive to the air distributor 9
Exhaust manifold flange connection bolts to turbocharger 30
Bolt securing the outlet oil line to the turbocharger 9
Threaded nozzle for fastening the oil supply line to the turbocharger 30
Bolt securing the oil supply line to the cylinder head 9
Bolt securing support bracket to turbocharger 30
Turbocharger support bracket to engine crankcase mounting bolt 20
Exhaust manifold to cylinder head mounting nuts 30
Bolts securing the fuel pre-pump to the upper cylinder head cover 9
Nuts for fastening the pressure line to the injection pump/fuel distribution line 23
Fuel injection pump support bracket bolts 9
Bolts for fastening the injection pump to the cylinder head 14
Bolts securing the fuel distribution line to the cylinder head 14
Hollow bolt of the union connection of the oil drain line to the fuel distribution line 20
Nuts for fastening pressure lines to injectors/fuel distribution line 23
Bolts for fastening clamps on injectors
  • Stage 1
7
  • Stage 2
Pull to a 90° angle
Fastening the pressure sensor to the fuel distribution line 20
Bolts securing the pressure control valve to the fuel rail
  • Stage 1
3
  • Stage 2
5

[Information copied from the website: Mercedesman.ru]



M628



Air distributor bolts (M7) 16
Bolt securing EGR pipe to EGR cooler 15
Exhaust manifold flange connection bolts to turbocharger 30
Bolt securing the outlet oil line to the turbocharger 9
Threaded nozzle for fastening the oil supply line to the turbocharger 30
Bolt securing the oil supply line to the cylinder head 10
Bolt securing support bracket to turbocharger 30
Exhaust manifold to cylinder head mounting nuts 30
Bolts for fastening the fuel pre-pump to the high-pressure fuel pump 9
Nuts for fastening the pressure line to the injection pump/valve assembly 23
Bolts for fastening the fuel injection pump to the cylinder head 14
Bolts securing the fuel distribution line to the cylinder head 20
Nuts for fastening the pressure line to the valve assembly/fuel distribution line 23
Bolts for fastening clamps on injectors
  • Stage 1
7
  • Stage 2
Pull to a 90° angle
Fastening the pressure sensor to the valve assembly 35
Hollow bolt of the union connection of the oil drain line to the fuel distribution line 20
Fastening the valve assembly to the air distributor 12
Bolt of the clamp for fastening the pressure line to the air distributor 8
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The article has been verified: Polyakov Zakhar Grigorievich
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G-Class W463 / Power system (gasoline)
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General information and safety precautions
Checking and adjusting idle speed / ignition timing / CO concentration
Relieving pressure in the fuel system of a gasoline engine
The operating principle of the control and injection system of a gasoline engine
General check of the petrol engine injection system
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W463 (1999-2019) 
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