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W168 (1997-2004)
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  • Fuel Shut-Off Solenoid Valve — Removal and Installation

Fuel Shut-Off Solenoid Valve — Removal and Installation (Mercedes-Benz A-Class W168)

0
Contents: Removal ↡ Installation ↡
Cars with diesel engines.


The fuel shut-off solenoid valve is located above the fuel supply pump on a bracket that is attached to the cylinder head cover.

Removal



Caution! Collect any leaking fuel in a suitable container and wipe up any spills with a rag that absorbs moisture well.


1. Disconnect fuel line 1 from shut-off valve 2 together with the sealing ring by pressing on the locking bracket 3 (see arrow in illustration).

1. Disconnect fuel line 1 from shut-off valve 2 together with the sealing ring by pressing on the…


Caution! Immediately after disconnecting the fuel line, return the locking bracket to its original position. Do not allow the bracket to remain in a loose position for a long time. Otherwise, you will have to replace the fuel line.


2. Disconnect plug 4 of the fuel shut-off valve power supply (see illustration 5.1).

3. Unscrew bolts 5 securing the valve to the bracket and disconnect it from the fuel supply pump 6 by pushing it upwards (see illustration 5.1).

4. Carefully disconnect the connecting nipple 7 from the fuel supply pump (see illustration 5.1).

Installation



5. Install the connecting nipple onto the fuel supply pump, replacing it with new sealing rings.



6. Install the fuel shut-off valve and secure it to the bracket and cylinder head cover using a torque of 9 Nm.

7. Connect the power plug to the fuel shut-off valve.

8. Connect the fuel line to the valve, replacing the old sealing ring with a new one, and check the tightness of the fuel line by moving it back and forth.
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A-Class W168 / Fuel system
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