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W163 (1997-2005)
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  • Checking the air conditioning system

Checking the air conditioning system (Mercedes-Benz M-Class W163)

0
Warning! The air conditioning system is under high pressure. Do not attempt to loosen any connections or remove system parts without first discharging the system. The refrigerant must be removed from the system in a specialized workshop (the type of refrigerant used is given in the Specifications). Even after the system has discharged, wear protective glasses when performing any operations on the system.


1. In order for the air conditioning system to function properly, it is necessary to regularly perform the following operations:
  • a) Check the condition of the drive belt. If excessive wear or damage is detected, the belt must be replaced (see Section Checking the condition of multi-rib belts for auxiliary drive units).
  • b) Check the condition of the system pipes. Inspect them for cracks, swellings and seals. Also inspect the nipple connections for signs of leaks. If signs of wear, damage or leaks are found, replace the damaged pipe.
  • c) Inspect the surface of the heat exchanger located in front of the radiator of the cooling system. If contamination of the fins, insects, etc. is detected, clean the surface of the heat exchanger with a special brush or compressed air.

Caution! When using compressed air, wear safety glasses!

  • d) Make sure that the evaporator drain tube is not clogged. When the air conditioner is on, clean water should flow out of this tube. To check if the tube is clean, place a sheet of paper under the evaporator and turn on the air conditioner. After a certain period of time, traces of water should appear on the sheet.

1. Turn on the air conditioner at least once a month (even in winter). If you do not use the air conditioner for a long time, it may cause the seals to fail.



2. Due to the complexity of the system, diagnostics and repairs must be performed at a service station.

3. The most likely cause of a decrease in the efficiency of the system is a lack of refrigerant. If you notice a sharp decrease in the efficiency of the system, check the amount of refrigerant in the system as follows.

4. Warm up the engine to operating temperature.

5. Use the switch to select the lowest supply air temperature. Turn on the highest fan speed. Open the doors (so that the system does not turn off after reaching the required temperature in the cabin).

6. When the compressor is turned on, its clutch should make an audible click, and the central part of the clutch should rotate. Touch the inlet and outlet pipes of the compressor. One of them should be cold, the other hot. If you do not feel the difference, the system is faulty. This can be caused by a lack of refrigerant, or by something else. To fix the problem, contact a service station.
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M-Class W163 / Maintenance
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Checking the condition of the drive shaft boots
Checking the condition of suspension and steering components
Visual inspection of automatic transmission for leaks
Replacement and checking of ATF level, replacement of AT filter
Checking the condition of the exhaust system
Lubrication of door stops and lock cylinders
Visual inspection of the seat belt and airbag unit
Checking the functionality of headlights and horn
Checking the condition and replacing the windshield wipers
Replacing the cabin filter
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W163 (1997-2005) 
  • General information
  • Introduction to the guide
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Heating and ventilation
  • Power system (gasoline)
  • Fuel system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charging and starting system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch
  • Drive shafts and cardan
  • Transfer case
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Suspension geometry
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Drive motors
  • Lighting and signaling
  • Audio system
  • Electrical circuits
 
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