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W463 (1999-2019)
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  • Removal and installation the fuel tank

Removal and installation the fuel tank (Mercedes-Benz G-Class W463)

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Fuel tank installation details (all models) (1 of 4)

Fuel tank installation details (all models) (1 of 4)
1 - Fuel tank; 7 - Mounting tapes; 8 - Insulating pads; 9, 17 - Sealing rings; 10 - Drain plug; 13 - Protective screen mounting brackets; 14 - Protective screen; 15 - Fuel pump; 16 - Fuel pump mounting clamps; 18 - Protective coupling; 19 - Filler neck; 20 - Lid; 21 - Connecting pipe


Fuel tank installation details (all models) (2 of 4)

Fuel tank installation details (all models) (2 of 4)
12 - Left ventilation hose


Fuel tank installation details (all models) (3 of 4)

Fuel tank installation details (all models) (3 of 4)
2 — Fuel level sensor
4 — Fuel suction line
5 - Ventilation hose
6 - Electrical wiring connectors




Fuel tank installation details (all models) (4 of 4)

Fuel tank installation details (all models) (4 of 4)
11 - Right ventilation hose


1. On models with the corresponding configuration (code ET2), activate the service mode of the TELE AID emergency call system (see Section Activation/deactivation of the service mode of the TELE AID emergency call system).

(Material created based on the website: MERCEDESMAN.ru)

2. Disconnect the negative cable from the battery.

3. Jack up the car and place it on supports.

4. Empty the fuel tank (see Section Emptying the fuel tank).

5. Remove the cap (20) of the filler neck (19).

6. Remove the left and right rear wheel arch protection panels.

7. Loosen the fastening clamps and disconnect the landing branch pipe (21) of the filler neck (19) from the fuel tank.

8. Disconnect the left (12) and right (11) ventilation hoses from the fuel tank, seal the fittings.

9. Disconnect the fuel return line from the tank, and seal the fitting.

10. Disconnect the communication lines from the fuel level sensor (see Section Removal and installation the fuel level sensor).

11. Remove the fuel pump (see Section Removal and installation the fuel pump).



12. Release the mounting straps (7) and remove the fuel tank (1).

13. Installation is carried out in reverse order.

14. In conclusion (with appropriate equipment) deactivate the service mode of the TELE AID system (see Section Activation/deactivation of the service mode of the TELE AID emergency call system) and clear the memory of the on-board diagnostic system processor (see Chapter Engine electrical systems).
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The article has been verified: Polyakov Zakhar Grigorievich
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G-Class W463 / Power system (gasoline)
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Removal and installation of fuel distribution line and injectors
Removal and installation the fuel level sensor
Removal and installation the fuel pump
Emptying the fuel tank
Maintenance of throttle actuator components
Removal and installation the fuel injection control module (ECM ME-SFI)
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W463 (1999-2019) 
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